Physical AI enables machines and smart sensors to perceive, understand, and perform actions in the physical world.

Physical AI

AI’s next frontier: out of the cloud, into reality

Physical AI is a branch of artificial intelligence that empowers machines and smart sensors to perceive, understand, and perform complex actions in the physical world, accelerating learning, reducing costs, and mitigating risks before deploying systems in high-stakes environments.

Through deep mission expertise and technical partnerships, Booz Allen engineers secure platform-agnostic physical AI solutions.

The Future of Physical AI

Booz Allen and Code 19 collaborate to demonstrate physical AI capabilities, preparing us for the future ahead.

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Around hairpin turns, in austere locations, and across the sky’s expanse, our understanding of the physical world prepares us for the challenges ahead. Staying ahead requires tools that enhance our understanding and analyze our environment in real time, helping us respond to challenges through data-informed decisions. At Booz Allen, we are stepping into the future, developing advancements in Physical AI and agent-based autonomy stacks that allow partners and customers to adapt to evolving challenges...intelligently and efficiently.

 

What can a race car teach us about operating in extremes? On a proving ground where every moment matters, where engines and engineers embrace the most extreme conditions, Booz Allen and Code19 Racing are bringing Physical AI solutions to the world of racing and beyond. We use advanced data collection and automated processing techniques to build reconstructions of 3D environments that are visually and physically accurate to the real world. In simulation, we integrate autonomy stacks with optimization models trained with reinforcement learning that exhibit superior track performance.

 

By incorporating tools like Omniverse, we can close the sim-to-real gap— ensuring these behaviors are seamlessly deployed to the real world. Finally, we deploy these models into physical vehicles where they are used in a real-world race. This Physical AI stack is backed by our partnership with NVIDIA, where we're leveraging the latest advancements in processing hardware and modeling software. At Booz Allen, we don't shy away from what's next. We recognize and rise to the challenge of applying advanced AI solutions to virtual and physical environments...addressing the challenges of today and winning the races of tomorrow. 

Discover the Future of Physical AI at The Helix

Booz Allen’s advancements in physical AI and agent-based autonomy stacks enhance our understanding and analyze our environment in real time, allowing our clients and partners to make intelligent, fast, data-informed decisions. Visit the The Helix, Booz Allen’s Center for Innovation to see how we’re using physical AI in partnership with NVIDIA and Code19 to address the challenges of today and win the races of tomorrow.

Digital Proving Ground (DPG)

Booz Allen's digital proving ground for robust, safe, and affordable evaluation of autonomous AI systems.

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Booz Allen's Digital Proving Ground, or DPG, is a transformational digital engineering platform  powered by advanced generative AI  and digital twin technology. DPG creates a high fidelity-virtual mirror of the real world, enabling rapid testing and refinement of autonomous systems across every domain. Instead of relying solely on physical trials, DPG delivers accelerated results in a controlled, customizable environment. From weather and lighting conditions to dynamic opposing entities, it offers a rich toolkit of variables that are often too complex or too costly to replicate in real life. The Digital Proving Ground provides a physics-enabled virtual environment designed to simulate, test, and evaluate systems and capabilities within a digital space, complementing live test ranges and infrastructure. It leverages state-of-the-art platforms like NVIDIA Omniverse, ensuring compatibility and leveraging industry standard Universal Scene Description for seamless integration into existing infrastructure. This revolutionary capability transforms how we will develop and deploy the next generation of AI and autonomous systems. Traditional testing methods are no longer sufficient to mitigate risk  and achieve useful results. The solution is to augment real-world test ranges, test articles, and supporting facilities with digital engineering counterparts. Achieving enhanced speed, scale and performance. Our Digital Proving Ground enables key functions of AI and autonomous systems. These include early validation of operation and system architecture, generation of synthetic training data, automated test planning to optimize strategies and resource usage, and integrated test and evaluation pipelines utilizing digital twins and real assets. It emulates rare and extreme conditions, rigorously testing limits without risking human operators or expensive physical assets. Booz Allen's Digital Proving Ground integrates our AI-enabled Test and Evaluation Module, or ATEM, which is designed to significantly boost the productivity of the test and evaluation community. The ATEM uses GenAI and Retrieval-Augmented Generation architecture to analyze and synthesize complex technical documentation, which rapidly provides relevant insights and guidance for test planning, execution, and reporting. Driven by AI agent orchestration, ATEM then recommends the most suitable T&E strategies, metrics, and tools based on the characteristics of the system under test and mission requirements. The DPG leverages digital twins for verification and validation within a sophisticated physics-accurate modeling and simulation environment. Here we conduct constructive simulations replicating real world platforms, behaviors, and interactions without burdensome physical components. Testing then proceeds  to live virtual constructive events combining real world human-in-the-loop exercises with computer simulated and automated elements, creating a blended, comprehensive approach for evaluating system performance, training personnel, and performing mission rehearsals. The development of AI and autonomous systems  presents unique challenges: the sheer cost and time of physical testing, the difficulty of replicating every real world scenario, the need to rapidly iterate new capabilities. Booz Allen's Digital Proving Ground addresses these limitations directly, allowing us to simulate situations that can't easily be conducted in the real environment, and is critical to accelerating deployment  and ensuring U.S. leadership in these emerging and life-saving technologies. 

Open World Modeling

Booz Allen's open-world modeling capability in NVIDIA Isaac Sim for dynamic testing environments

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Hi, I'm Jen and I'm a digital transformation architect working in digital twins at Booz Allen. Traditional simulation workflows require expensive and distributed computing environments and lack integration for modern-day autonomous systems. They also often require extensive engineering backgrounds to use and have high learning curves, due to the complexity of the user interfaces. To address these challenges, Booz Allen, in collaboration with NVIDIA, has invested in developing a scalable simulation platform that integrates high-fidelity physics and visualization, integration of autonomous systems, and a straightforward user interface. Our Open-World Modeling  consists of three key components: our simulation engine, our user interface, and our metric analytics engine. The first component is our simulation engine: NVIDIA Omniverse. The Omniverse platform provides a high-fidelity visualization and physics platform to build complex simulations. We can write custom Python and C++ code to run these simulations with complex logic. In this scene, we've developed a custom ocean simulation logic to provide physics interaction with boats in the water. We can easily modify the parameters to run millions of unique scenarios, providing ample synthetic data to AI and autonomy algorithms for training and evaluation. We are also able to integrate autonomous systems, such as this autonomous surface vehicle that is running a detection and tracking model as part of its perception stack over ROS 2. With ROS 2 integration, existing autonomy stacks can be seamlessly integrated into Omniverse. The second component is our user interface. Our team of user experience experts conduct user research and iterative user testing to build out seamless and mission-relevant user experiences. We can then rapidly generate frontend web code using code generation software to integrate into our frontend environment. The last component is our  metric analytics engine. As we're evaluating these autonomous systems, we often would like to understand key performance metrics around these systems. In this scenario, we might use the metric data from the perception system to drive selection of a sensor for a specific data capture mission. Booz Allen understands the importance of creating simulations and Digital Twins that integrate real-world autonomous systems within an easy-to-use interface. We've invested internally  into a simulation framework that enables integration of advanced autonomy platforms. What once required significant engineering effort to build is now readily available to the client wanting to test their autonomous systems. By leveraging this workflow, clients will save significant costs in labor  and achieve results faster. 

Rapid Aerial 3D Reconstruction

Booz Allen's Rapid 3D aerial reconstruction capabilities using advanced volumetric data structures

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Hi, I'm Drew Massey, and I'm a chief engineer working in physical AI at Booz Allen. Traditional aerial 3D reconstruction workflows require significant processing time and often focus only on the purely visual elements of a 3D model. They lack the physical characteristics of the world that can inform advanced simulations and digital twins. To address these challenges, Booz Allen,  in collaboration with NVIDIA, has invested in developing a workflow which rapidly and automatically extracts features from video and image data to generate high-fidelity, visually and physically accurate  3D reconstructions from UAV data. Our aerial reconstruction workflow consists of seven key steps. We start with data capture. The techniques that we'll discuss later in the workflow depend on certain aspects of this stage to ensure the highest output quality. To support this, we've developed best practices in oblique capture to ensure that we have adequate and overlapping coverage of an area of interest. This data capture can either be video or image data  taken from an electro-optical camera sensor. Next, we feed this captured data into our feature matching workflow, which utilizes structure-from-motion techniques to produce a sparse and dense point cloud output of overlapping points from the images. From here, we utilize the feature matching outputs to generate Gaussian splats and meshing. For high quality Gaussian splats we leverage the latest NVIDIA fVDB workflow, along with a 3D Gaussian splatting algorithm to generate high quality representations of the environment. For meshing, we've developed modules leveraging Poisson reconstruction and Truncated Signed Distance Field functions to convert the set of points into a mesh. These algorithms build out the 3D geometry of the model, which provides a surface to the object. This mesh can then be used to provide collision for an autonomous asset in simulation. We then perform 3D segmentation of this output using semantic segmentation techniques, to provide an additional layer of metadata that we use to tie physical properties to the visual data. For example, this segmentation model can be used to extract dirt or road material from the data as an image mask. This can then be applied to a roughness texture to the material of the 3D mesh, which will then in turn affect the friction of the material as a ground vehicle drives across it. Finally, we integrate the 3D and segmentation data to build 3D content in our simulation software that will inform AI and autonomy training. This final reconstruction can be used to train, test and evaluate perception models for an autonomous system, such as how the tracking algorithm is being affected by the reflection of a metal barrier, or how the actuation model of a ground robot is affected by loose soil and difficult terrain. Booz Allen understands the importance of creating simulations and digital twins that are both visually and physically accurate. Our automated workflow speeds your  3D reconstruction process and provides an additional layer of metadata and physics. What once took a month or more can now be completed in under an hour. By leveraging our workflow, clients will save significant costs in labor and achieve results faster. 

Unlock the Potential of Physical AI

Physical AI is a game-changing branch of AI focused on empowering machines and smart sensors to perceive, understand, and execute complex actions in the physical world. Booz Allen is at the forefront of this transformation by integrating cutting-edge AI, autonomy, and physics-based simulations to deliver innovative solutions for real-world applications.

With Booz Allen as your partner, you’ll access a suite of advanced capabilities and strategic advantages, including:

  • Proven Expertise: Our extensive experience in AI and autonomous systems ensures high-quality, reliable solutions tailored to your needs.
  • Strategic Partnerships: Collaborations and co-engineering with industry leaders like NVIDIA, Unity, Ansys, and Shield AI enable us to deliver cutting-edge technology and integration support.
  • Innovative Solutions: We specialize in adapting AI models to real-world scenarios, ensuring practical, efficient, and cutting-edge solutions.

Our end-to-end platform covers:

  • 3D reconstruction
  • Digital twins
  • Model-based engineering
  • Synthetic data generation
  • AI automation
  • Test & evaluation
  • Certification & compliance
  • Sim-to-real deployment
  • Robotics & humanoids
  • Digital thread traceability

By training and testing AI in highly realistic digital environments, we can:

  • Explore your complex scenarios at machine speed.
  • Develop creative, adaptive solutions—not just predictable ones.
  • Transfer behaviors from simulation to the real world with greater confidence.

This approach accelerates learning, reduces cost, and mitigates risk before systems are deployed in high-stakes environments.

Seamless Integration With Leading Technologies

Booz Allen’s physical AI solutions are secure, versatile, and platform-agnostic. We integrate premier technologies from NVIDIA, Unity, Ansys, and Shield AI to offer:

  • High-Fidelity Modeling & Simulation: Generating high-quality synthetic data for robust AI model development.
  • Adaptive AI Models: Reliable and efficient deployment on fixed-compute edge devices.
  • Digital Proving Grounds: Comprehensive testing environments that mitigate risks and enhance the reliability of AI-enabled autonomous systems.

Empower Missions Where the Stakes Are High

As a core technology, physical AI is enabling a new wave of autonomy and intelligence in sectors like manufacturing & logistics, transportation, defense, and healthcare. Specifically, this technology helps lower risk in scenarios like:

  • Real-time decision making that augments human performance.
  • Physics-trained AI tools that improve readiness and efficiency in deployment.
  • Accelerated solution delivery through virtual training and retraining.
  • Safe exploration of dangerous or inaccessible scenarios.
  • Enhanced human-machine teaming that reduces cognitive burden and improves decision quality.

Discover the transformative potential of Booz Allen’s physical AI capabilities

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